Next up I worked on the chest. I wanted a working light in it so I just a laser cutter to cut a hole in vader's chest.
I then designed a led light housing in sketchup, printed it out, and added the LED light. The lens were laser cut and stacked to add detail to the chest light.
I then fitted it into the body and made the shoulder straps and waist coat out of chip board.
More photos at http://customtecture.blogspot.com/